Bryant Air Handling Units 524J Manuale Utente

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Installation, Start-Up and
Service Instructions
TABLE OF CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 1
PRE-INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Moving and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Rigging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Unit Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Unit Isolation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Refrigerant Piping Access. . . . . . . . . . . . . . . . . . . . . . . 11
Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fan Motors and Drives . . . . . . . . . . . . . . . . . . . . . . . . . 15
Power Supply and Wiring . . . . . . . . . . . . . . . . . . . . . . . 16
Connecting Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Return-Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-33
Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fan Motor Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fan Shaft Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Centering Fan Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fan Shaft Position Adjustment . . . . . . . . . . . . . . . . . . . 21
Individual Fan Wheel Adjustment . . . . . . . . . . . . . . . . 21
Fan Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fan Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fan Pulley Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Pulley and Drive Adjustment . . . . . . . . . . . . . . . . . . . . 22
Condensate Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Return-Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Coil Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cleaning Cooling Coil . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cleaning Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Replacing Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . CL-1, CL-2
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service,
maintenance, or use can cause explosion, fire, electrical shock
or other conditions which may cause personal injury or
property damage. Consult a qualified installer, service agency,
or your distributor or branch for information or assistance. The
qualified installer or agency must use factory-authorized kits or
accessories when modifying this product. Refer to the
individual instructions package
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloths for brazing operations and have a fire
extinguisher available. Read these instructions thoroughly and
follow all warnings or cautions attached to the unit. Consult
local building codes and appropriate national electrical codes
(in USA, ANSI/NFPA70, National Electrical Code (NEC); in
Canada, CSA C22.1) for special requirements.
It is important to recognize safety information. This is the
safety-alert symbol . When you see this symbol on the unit
and in instructions or manuals, be alert to the potential for
personal injury.
Understand the signal words DANGER, WARNING,
CAUTION, and NOTE. These words are used with the safety-
alert symbol. DANGER identifies the most serious hazards
which will result in severe personal injury or death.
WARNING signifies hazards which could result in personal
injury or death. CAUTION is used to identify unsafe practices,
which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions
which will result in enhanced installation, reliability, or
operation.
524J
Packaged Air-Handling Units
60 Hz
with Puron
®
(R-410A) Refrigerant
Sizes 07, 08, 12, 14, 16
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1 2 3 4 5 6 ... 35 36

Sommario

Pagina 1 - Service Instructions

Installation, Start-Up andService InstructionsTABLE OF CONTENTSSAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 1PRE-INSTALLATION

Pagina 2 - INSTALLATION

10Unit Positioning — The unit can be mounted on thefloor for vertical application with return air entering the face ofthe unit and supply air discharg

Pagina 3

11Unit Isolation — Where extremely quiet operation isessential, install isolators between floor and base of unit, orbetween ceiling and top section of

Pagina 4

12Fig. 8 — Face-Split Coil Suction and Liquid Line Piping (Typical)Fig. 9 — Typical Evaporator Coil Connections (524J)Fig. 10 — TXV Sensing Bulb Locat

Pagina 5

13Table 2 — Factory-Installed Nozzle and Distributor DataTable 3 — Fitting Requirements†See Fig. 7 for access hole location by number.‡Fittings are li

Pagina 6

14Table 3 — Fitting Requirements (cont)†See Fig. 7 for access hole location by number.‡Fittings are listed in order from header or tee stub connection

Pagina 7

15Condensate Drain — Install a trapped condensate drainline to unit connection as shown in Fig. 11. The unit drain con-nection is a PVC stub. See Fig.

Pagina 8

16Power Supply and Wiring — Check the unit dataplate to ensure that available power supply matches electricalcharacteristics of the unit. Provide a di

Pagina 9 - Fig. 4 — Foam Block Location

17Table 4 — Electrical Data, Standard MotorsSee Legend and Notes on page 18.Table 5 — Electrical Data, Alternate MotorsSee Legend and Notes on page 18

Pagina 10 - OVERHEAD SUSPENSION ACCESSORY

18Legend and Notes For Tables 4 and 5Fig. 16 — Unit WiringLEGEND*Motors are designed for satisfactory operation within 10% of nominal volt-ages shown.

Pagina 11

19Table 6 — Fan Contactor Coil DataConnecting Ductwork — Refer to the System DesignManual for the recommended design and layout of ductwork.Figure 17

Pagina 12 - VERTICAL INSTALLATION

2PRE-INSTALLATION1. The power supply (v, ph, and Hz) must correspond to thatspecified on unit rating plate.2. The electrical supply provided by the ut

Pagina 13

20Fig. 18 — Duct Flange InstallationSTART-UPBefore starting unit, check the following and correct as neces-sary: • Is unit solidly supported?• Is fan

Pagina 14

21Centering Fan Wheel — If fan and fan shaft assemblyare not properly centered, blades may scrape against the blowerside scroll plate or may create an

Pagina 15 - Fig. 11 — Condensate Drains

22Fig. 22 — Fan RotationFan Pulley Alignment — Align as follows:1. Loosen setscrews on pulleys.2. Align pulleys visually and tighten setscrews on fan

Pagina 16 - (Cover Removed) (Typical)

23Replacing Filters — Filters can be removed and in-stalled from either side of the unit. Install new filters in unitsthat have one fan as follows:1.

Pagina 17

24Table 8A — Fan Motor Data, Standard Motor — EnglishTable 8B — Fan Motor Data, Alternate Motor — EnglishUNIT524J*07A524J*07H524J*08A524J*08H524J*12A5

Pagina 18 - Fig. 16 — Unit Wiring

25Table 8C — Fan Motor Data, Standard Motor — SITable 8D — Fan Motor Data, Alternate Motor — SIUNIT524J*07A524J*07H524J*08A524J*08H524J*12A524J*12H524

Pagina 19

26Table 9A — Standard Drive Data, 60 Hz — EnglishTable 9B — Medium-Static Drive Data, 60 Hz — EnglishUNIT524J*07A524J*07H524J*08A524J*08H524J*12A524J*

Pagina 20 - START-UP

27Table 9C — High-Static Drive Data, 60 Hz — EnglishTable 9D — Standard Drive Data, 60 Hz — SIUNIT524J*07A524J*07H524J*08A524J*08H524J*12A524J*12H524J

Pagina 21 - Fig. 21 — Fan Motor Mounting

28Table 9E — Medium-Static Drive Data, 60 Hz — SITable 9F — High-Static Drive Data, 60 Hz — SIUNIT524J*07A524J*07H524J*08A524J*08H524J*12A524J*12H524J

Pagina 22 - Fig. 22 — Fan Rotation

29Table 10A — 524J Standard Fan Performance Data —0.0-2.4 in. wg External Static Pressure — EnglishSee Legend and Notes on page 33.Table 10A — 524J St

Pagina 23

3Table 1A — 524J***A Physical Data, English — Cooling UnitsLEGENDUNIT 524J* 07A 08A 12A 14A 16ANOMINAL CAPACITY (Tons) 671/210 121/215OPERATING WEIGHT

Pagina 24

30Table 10B — 524J Standard Fan Performance Data —0-600 kPa External Static Pressure — SISee Legend and Notes on page 33.Table 10B — 524J Standard Fan

Pagina 25

31Table 10C — 524J High-Capacity Fan Performance Data —0.0-2.4 in. wg External Static Pressure — EnglishSee Legend and Notes on page 33.Table 10C — 52

Pagina 26

32Table 10D — 524J High-Capacity Fan Performance Data —0-600 kPa External Static Pressure — SISee Legend and Notes on page 33.Table 10D — 524J High-Ca

Pagina 27

33Legend and Notes for Tables 10A and 10CLEGENDNOTES:1. Maximum allowable fan speed is 1200 rpm for all sizes.2. Fan performance is based on deduction

Pagina 28

Copyright 2009 Bryant Heating & Cooling Systems • 7310 W. Morris St. • Indianapolis, IN 46231 Printed in U.S.A. Edition Date:11/09 Catalog No

Pagina 29

CL-1START-UP CHECKLIST(SPLIT SYSTEMS WITH 524J UNITS)I. PRELIMINARY INFORMATIONOUTDOOR: MODEL NO. _________________________SERIAL NO. ________________

Pagina 30

Copyright 2009 Bryant Heating & Cooling Systems • 7310 W. Morris St. • Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 11/09 Catalog N

Pagina 31

4Table 1B — 524J***A Physical Data, SI — Cooling UnitsLEGENDUNIT 524J* 07A 08A 12A 14A 16ANOMINAL CAPACITY (kW) 21 26 35 43 52OPERATING WEIGHT (kg)Bas

Pagina 32

5Table 1C — 524J***H Physical Data, English — Heat Pump UnitsLEGENDUNIT 524J* 07H 08H 12HNOMINAL CAPACITY (Tons)671/210OPERATING WEIGHT (lb)Base Unit

Pagina 33

6Table 1D —524J***H Physical Data, SI — Heat Pump UnitsLEGENDUNIT 524J* 07H 08H 12HNOMINAL CAPACITY (kW)21 26 35OPERATING WEIGHT (kg)Base Unit with TX

Pagina 34 - Catalog No: II524J-04

7Fig. 1A — Dimensions – Sizes 07 - 12LEGENDTXV — Thermostatic Expansion ValveNOTES:1. Dimensions in [ ] are in millimeters.2. Direction of airflo

Pagina 35 - II. PRE-START-UP

8Fig. 1B — Dimensions – Sizes 14 and 16LEGENDTXV — Thermostatic Expansion ValveNOTES:1. Dimensions in [ ] are in millimeters.2. Direction of airf

Pagina 36 - III. START-UP

9Fig. 2 — Model Number NomenclatureFig. 3 — Serial Number NomenclatureFig. 4 — Foam Block Location12345678910111213141516175 2 4 J E 1 4 A 0 0 0 A 2

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