Bryant DURAPAC 580F Manuale Utente

Cancels: II 580F-90-2 II 580F-90-32/1/04IMPORTANT — READ BEFORE INSTALLING1. Read and become familiar with these installationinstructions before insta

—10—Table 1B — Physical Data (580F091, 103, 121, 151 [ASHRAE 90.1-1999 Compliant Units])LEGEND*Evaporator coil fin material/condenser coil fin materia

—11—Table 1B — Physical Data (580F091, 103, 121, 151 [ASHRAE 90.1-1999 Compliant Units]) (cont)LEGEND*Evaporator coil fin material/condenser coil fin

—12—V. STEP 5 — INSTALL FLUE HOODFlue hood is shipped screwed to the burner compartmentaccess panel. Remove from shipping location and, usingscrews pr

—13—Route thermostat cable or equivalent single leads of coloredwire from thermostat subbase terminals to low-voltage con-nections on unit (shown in F

—14—LEGEND AND NOTES FOR TABLES 2A AND 2BLEGEND*The values listed in this table do not include power exhaust. See tablebelow for power exhaust require

—15—Table 2B — Electrical Data (With Convenience Outlet)See Legend and Notes on page 14.UNIT580FNOMINALVOLTAGEIFMTYPEVOLTAGERANGECOMPR(ea)OFM(ea)IFMCO

—16—INTEGRATEDGAS UNITCONTROLLER(IGC)RACEWAYUNIT LOW VOLTAGECONNECTIONBOARDCOMPRESSORNO.1COMPRESSORNO. 2Fig. 9 — Power Wiring ConnectionsLEGENDC—Conta

—17—VIII. STEP 8 — ADJUST FACTORY-INSTALLED OPTIONSA. Manual Outdoor-Air DamperThe outdoor-air hood and screen are attached to the basepanat the botto

—18—B. Optional EconoMi$er+See Fig. 16 for EconoMi$er+ component locations.NOTE: These instructions are for the factory-installed optionalEconoMi$er+

—19—BTOPPANELINDOOR COILACCESS PANEL24 9/16”SCREWHOOD DIVIDERLEFTHOODSIDE40 3/8”(FIELD-SUPPLIED)Fig. 20 — Outdoor-Air Hood Construction22 1/4”DIVIDERB

—2—Fig. 1A — Base Unit Dimensions — 580F090,102,120,150

—20—C. EconoMi$er+ Control ModeDetermine the EconoMi$er+ control mode before installingsensors and accessories. Different sensors are required fordiff

—21—Table 3 — EconoMi$er+ Sensor UsageNOTES:1. CO2Sensors (Optional, 5-Pin sensor wiring plug CRE+PLUG001A00 required for installation.).33ZCSENCO2 —

—22—The user can read the value of the sensor using the Readmode, described in the EconoMi$er+ Controller section. Mount the return air temperature se

—23—Table 5 — Outdoor Air, Return Air, and Supply Air Temperature Sensors(CRTEMPSN001A00 or HH79NZ039) — 10K Thermistor CurveTEMPERATURE RESISTANCE TE

—24—Table 6 — Outdoor Air, Return Air, and Supply AirTemperature Sensors (CRTEMPSN001A00 or HH79NZ039)—Thermistor ResolutionRANGERESOLUTIONLow HighFF

—25—M. Occupied/Unoccupied SwitchThe EconoMi$er+ supports the use of a field-supplied occupied/unoccupied switch. When the switch is closed it provide

—26—The unoccupied minimum position can only be set at the con-troller. The occupied minimum position set point configuredat the EconoMi$er+ controlle

—27—Table 7 — CO2Sensor* Standard SettingsLEGEND*Available sensor part numbers are listed in Table 4.IX. STEP 9 — ADJUST EVAPORATOR-FAN SPEEDAdjust ev

—28—Table 8 — Fan Rpm at Motor Pulley Settings**Approximate fan rpm shown.†Indicates standard motor and drive package.**Indicates alternate motor and

—29—Table 10 — Evaporator-Fan Motor PerformanceLEGENDBHP — Brake Horsepower*Extensive motor and electrical testing on these units ensures that thefull

—3—Fig. 1B — Base Unit Dimensions — 580F091,103,121,151

—30—Table 11 — Fan Performance 580F090,091 — Vertical Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 590 to 840 rpm. All other

—31—Table12—FanPerformance 580F090,091 — Vertical Discharge Units; Alternate Motor (Belt Drive)*LEGEND*Motor drive range: 685 to 935 rpm. All other rp

—32—Table13—FanPerformance 580F090,091 — Vertical Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 860 to 1080 rpm. All other

—33—Table 14 — Fan Performance 580F102,103 — Vertical Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 685 to 935 rpm. All other

—34—Table15—FanPerformance 580F102,103 — Vertical Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 860 to 1080 rpm. All other

—35—Table 16 — Fan Performance 580F120,121 — Vertical Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 685 to 935 rpm. All other

—36—Table17—FanPerformance 580120,121 — Vertical Discharge Units; Alternate Motor (Belt Drive)*LEGEND*Motor drive range: 835 to 1085 rpm. All other rp

—37—Table18—FanPerformance 580F120,121 — Vertical Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 830 to 1130 rpm. All other

—38—Table 19 — Fan Performance 580F150,151 — Vertical Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 860 to 1080 rpm. All othe

—39—Table20—FanPerformance 580F150,151 — Vertical Discharge Units; Alternate Motor (Belt Drive)*LEGEND*Motor drive range: 830 to 1130 rpm. All other r

—4—B. Alternate Unit SupportWhen the curb or adapter cannot be used, support unit withsleepers using unit curb or adapter support area. If sleeperscan

—40—Table21—FanPerformance 580F090,091 — Horizontal Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 590 to 840 rpm. All other r

—41—Table22—FanPerformance 580F090,091 — Horizontal Discharge Units; Alternate Motor (Belt Drive)*LEGEND*Motor drive range: 685 to 935 rpm. All other

—42—Table 23 — Fan Performance 580F090,091 — Horizontal Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 860 to 1080 rpm. All

—43—Table24—FanPerformance 580F102,103 — Horizontal Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 685 to 935 rpm. All other r

—44—Table 25 — Fan Performance 580F102,103 — Horizontal Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 860 to 1080 rpm. All

—45—Table26—FanPerformance 580F120,121 — Horizontal Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 685 to 935 rpm. All other r

—46—Table27—FanPerformance 580F120,121 — Horizontal Discharge Units; Alternate Motor (Belt Drive)*LEGEND*Motor drive range: 835 to 1085 rpm. All other

—47—Table 28 — Fan Performance 580F120,121 — Horizontal Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 830 to 1130 rpm. All

—48—Table29—FanPerformance 580F150,151 — Horizontal Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 860 to 1080 rpm. All other

—49—Table30—FanPerformance 580F150,151 — Horizontal Discharge Units; Alternate Motor (Belt Drive)*LEGEND*Motor drive range: 830 to 1130 rpm. All other

—5—CONNECTORPKG. ACCY.BCDALTDRAINHOLEGAS POWER CONTROLACCESSORYPOWERCRBTMPWR001A012′-87/16″[827]1′-1015/16″[583]13/4″[44.5]3/4″[19] NPT3/4″ [19] NPT1/

—50—PRE-START-UPProceed as follows to inspect and prepare the unit for initialstart-up: 1. Remove all access panels.2. Read and follow instructions on

—51—If the suction pressure does not drop and the discharge pres-sure does not rise to normal levels:1. Note that the evaporator fan is probably also

—52—XIII. INTEGRATED GAS CONTROLLER (IGC) OPERATIONNOTE: The default value for the evaporator-fan motor ONand OFF delay is 45 seconds. The Integrated

—53—tens digit and the DS4 LED will then display the ones digit.For example to display 54, the DS3 LED will flash 1 group of5 at a high flash rate to

—54—Table 32 — EconoMi$er+ Inputs and Outputs*If there are 3 stages then there can only be 1 stage of power exhaust.†If there are 4 stages then there

—55—Table 34 — Configuration Variables (Read and Setup Modes)LEGEND NOTE: The accessibility of these channels will be as follows:READ MODE — All chann

—56—After advancing through all the configuration variables inthe Read mode, the controller will then advance through thestatus of the I/O channels. A

—57—5. Use button #2 (ADVANCE/MANUAL) to advance toconfiguration point number 2, Occupied Min.6. Verify the configuration point by pushing button #1.T

—58—XVII. ECONOMI$ER+ CONFIGURATIONFor most applications, the factory setting will be used to con-trol the EconoMi$er+. However, there are 19 differen

—59—Maximum Damper PositionSet the maximum EconoMi$er+ position. Normally this isset at 100%. If using 3-position control or there is a reasonnot to u

—6—A. PositioningMaintain clearance around and above unit to provide mini-mum distance from combustible materials, proper airflow,and service access.

—60—XVIII. OPERATING SEQUENCEA. Cooling, Units Without EconoMi$er+When thermostat calls for cooling, terminals G and Y1 andthe compressor contactor (C

—61—Adjust the unoccupied minimum position to allow the mini-mum amount of outdoor air, as required by local codes, toenter the building. Make minimum

—62—II. LUBRICATIONA. CompressorsEach compressor is charged with the correct amount of oil atthe factory.B. Fan-Motor BearingsFan-motor bearings are o

—63—Proceed as follows:1. Remove caps from low-pressure and high-pressureSchrader valve fittings.2. Using hoses with valve core depressors, attachlow-

—64—CIRCUIT NO. 2CIRCUIT NO. 1Fig. 43 — Cooling Charging Chart; 580F120Fig. 44 — Cooling Charging Chart; 580F150

—65—Fig. 45 — Cooling Charging Chart; 580F091Fig. 46 — Cooling Charging Chart; 580F103 (Circuits 1 and 2)

—66—Fig. 47 — Cooling Charging Chart; 580F121Fig. 48 — Cooling Charging Chart; 580F151

—67—XII. FLUE GAS PASSAGEWAYSTo inspect the flue collector box and upper areas of the heatexchanger:1. Remove the combustion blower wheel and motorass

—68—6. Remove wires from ignitor and sensor wires at theIntegrated Gas Unit Controller (IGC).7. Remove the 2 screws that attach the burner rack tothe

—69—TROUBLESHOOTINGI. ECONOMI$ER+ TROUBLESHOOTINGThe EconoMi$er+ control has built-in diagnostics. The con-trol can detect and display 10 different di

—7—NOTES:1. Dimension in ( ) is in millimeters.2. Hook rigging shackles through holes in base rail as shown in detail‘‘A.’’ Holes in base rails are ce

—70—Required ActionShut the unit off and check wiring.Reset MethodThis error must be manually reset and requires a power reset.H. Error Code 8 — E2 Te

—71—Table 39 — Cooling Service TroubleshootingPROBLEM CAUSE REMEDYCompressor andCondenser FanWill Not Start.Power failure. Call power company.Fuse blo

—72—Table 40 — Heating Service TroubleshootingPROBLEM CAUSE REMEDYBurners Will NotIgnite.Misaligned spark electrodes. Check flame ignition and sensor

—73—Fig. 52 — Typical Unit Wiring Schematic (208/230-3-60 Unit Shown)IFM — Indoor Fan MotorIFMOVL — Indoor Fan Motor Overload SwitchIGC — Integrated G

—74—APPENDIX A — ECONOMI$ER+ LABELButton1Button2DS1(Red)DS2(Yellow)DS3(Green)DS4(Green)Action flash flash flash flashNote 1Indicators flash in sequenc

—75—APPENDIX A — ECONOMI$ER+ LABEL (cont)

—76—APPENDIX B — JOB SPECIFIC ECONOMI$ER+ CONFIGURAITON SETTINGSEnter the job specific settings in the “Job Setting” column below.

—77—INDEXAccess panels18Altitude compensation 51Barometric flow capacity 20Burner ignition 67Burner rack 67Burner section 67Burner spark gap 68Chargin

Copyright 2004 Bryant Heating & Cooling Systems CATALOG NO. 5358-024SERVICE TRAININGPackaged Service Training programs are an excellent way to inc

—8—Table 1A — Physical Data (580F090, 102, 120, 150 Units)LEGEND*Evaporator coil fin material/condenser coil fin material. Contact your local repre-se

Copyright 2004 Bryant Heating & Cooling Systems CL-1 CATALOG NO. 5358-024CUT ALONG DOTTED LINECUT ALONG DOTTED LINESTART-UP CHECKLIST(Remove and S

—9—Table 1A — Physical Data (580F090, 102, 120, 150 Units)(cont)LEGEND*Evaporator coil fin material/condenser coil fin material. Contact your local re